- 100% Solid PCBN Structure: The entire insert is made of premium PCBN, offering maximum cutting edges and the lowest cost-per-edge.
- Extreme Hard Machining (HRC 45-68): Perfectly replaces slow grinding processes for high-speed roughing on hardened steel & cast iron.
- Factory Direct Pricing & OEM: Direct supply with customized edge preparation (chamfering/honing) to maximize your CNC tool life.
- Optimize Your Machining Cost Today! Click 'Send Inquiry' for Grade Datasheet and Bulk Discounts.
BESKRIUWING
Technical Parameter & Detail Specification
RNMN120400-CD3800 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNMN120400 (RNMN1204) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD3800 (Premium High-Content Solid PCBN) |
Structure | Solid PCBN (100% full-volume CBN material, multi-edge usability) |
Machining Parameters & Applications
Category | Application & Values |
Machining Hardness | HRC 45 – HRC 68 (Highly optimized for ultra-hard metals) |
Machining Method | Heavy-duty rough turning, high-depth profiling, heavily-interrupted cutting |
Cutting Speed (V_c) | Hardened Steel: 80 - 160 m/min | Hard Cast Iron/Rolls: 150 - 450 m/min |
Feed Rate (f) | 0.10 - 0.40 mm/rev (High feed rate capability) |
Depth of Cut (a_p) | 0.2 - 2.5 mm (Engineered for deep stock removal) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, alloy tool steel, carburized steel (e.g., GCr15, Cr12MoV, 20CrMnTi).
High-Hardness Cast Iron: High-chromium cast iron, Ni-hard cast iron, chilled cast iron, and nodular graphite iron rolls.
Abrasive Materials: Powder metallurgy components, hard-facing cladding alloys, and sintered iron.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
Optimize Your Machining Cost Today! Click 'Send Inquiry' for Grade Datasheet and Bulk Discounts.
FAQ
1) Wannear kin ik de priis krije?
Wy sitearje normaal binnen 24 oeren nei't wy jo fraach krije. As jo heul driuwend binne om de priis te krijen, belje ús dan asjebleaft of fertel ús yn jo e-post, sadat wy jo ûndersyksprioriteit sille beskôgje.
2) Hoe kin ik in stekproef krije om jo kwaliteit te kontrolearjen?
Nei priisbefêstiging kinne jo samples fereaskje om ús kwaliteit te kontrolearjen. As jo gewoan in lege stekproef nedich binne om it ûntwerp en papierkwaliteit te kontrolearjen, sille wy jo fergees sample leverje, salang't jo de ekspresfracht betelje.
3) Hoe lang kin ik ferwachtsje om de stekproef te krijen?
Nei't jo de samplekosten betelje en ús befêstige bestannen stjoere, sille de samples yn 3-7 dagen klear wêze foar levering. De samples wurde fia ekspresje nei jo stjoerd en komme yn 3-7 wurkdagen. Jo kinne jo eigen express-akkount brûke of ús foarôf betelje as jo gjin akkount hawwe.
4) Hoe lang wurdt de hiele proseduere útwurke?
Nei't jo in bestelling pleatse, is de produksjetiid sawat 20-25 dagen. Wy hawwe 7 dagen nedich om al it spul te meitsjen, dan 15 dagen foar fabrikaazje.
5) Wat oer de transport- en leveringsdatum?
Normaal brûke wy ferstjoering om it guod te transprotearjen. It giet oer 7-25 dagen. It hinget ek ôf fan hokker lân en haven jo binne. It kin koarter wêze as jo it guod lykas Aziatyske stjoere moatte. As d'r wat needgefallen binne, kinne wy it guod fia air express stjoere, salang't jo de ferkearskosten betelje.
6) Binne jo hannelsbedriuw as fabrikant?
Wy binne profesjonele fabrikant. Wy hawwe net allinich ús arkfabryk, mar hawwe ek cemented carbide fabryk.
7) Wêr leit jo fabryk?
Wy binne fêstige yn Zhuzhou stêd, Hunan Provinsje., wolfraam carbid basis stêd fan Sina
8) Hoe lang kin ik ferwachtsje om de stekproef te krijen?
Nei't jo de samplekosten betelje en ús befêstige bestannen stjoere, sille de samples yn 3-7 dagen klear wêze foar levering. De samples wurde fia ekspresje nei jo stjoerd en komme yn 3-5 wurkdagen. Jo kinne jo eigen express-akkount brûke of ús foarôf betelje as jo gjin akkount hawwe.
9) Hoe sit it mei jo stock?
Wy hawwe produkten yn grutte kwantiteit op foarried, reguliere soarten en maten binne allegear op foarried.
10) Is fergees ferstjoeren mooglik?
Wy biede gjin fergese ferstjoertsjinst. Wy kinne hawwe in koarting as jo keapje in grutte kwantiteit produkten
Fiel dy frij Kontakt mei my op te nimmen :
Aimee
Sales manager
Zhuzhou Chuangde Cemented Carbide Co., Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Tianyuan District, Zhuzhou City.
E-post: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype: 0086 13786352688
