- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Description
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Rahoviana aho no afaka mahazo ny vidiny?
Matetika izahay dia mitanisa ao anatin'ny 24 ora aorian'ny nahazoanay ny fanontanianao.Raha tena maika ianao amin'ny fahazoana ny vidiny dia antsoy izahay na lazao aminay amin'ny mailaka mba hijerena ny laharam-pahamehanao.
2) Ahoana no ahafahako maka santionany hanamarinana ny kalitaonao?
Aorian'ny fanamafisana ny vidiny dia azonao atao ny mangataka santionany hanamarina ny kalitaonay. Raha toa ka mila santionany banga fotsiny ianao mba hijerena ny famolavolana sy ny kalitaon'ny taratasy, dia hanome anao santionany maimaim-poana izahay, raha mbola azonao ny entana.
3) Hafiriana no azoko antenaina hahazoana ny santionany?
Rehefa avy nandoa ny santionany fiampangana sy mandefa anay voamarina antontan-taratasy, ny santionany dia ho vonona ny fanaterana ao anatin'ny 3-7 andro. Ny santionany dia halefa aminao amin'ny alàlan'ny express ary tonga ao anatin'ny 3-7 andro fiasana. Azonao atao ny mampiasa ny kaontinao express na mandoa mialoha anay raha tsy manana kaonty ianao.
4) Mandra-pahoviana ny fomba fiasa manontolo?
Aorian'ny fametrahanao baiko, ny fotoana fikarakarana famokarana dia eo amin'ny 20-25 andro. Mila 7 andro isika hanomanana ny entana rehetra ary 15 andro hanaovana ny famokarana.
5) Ahoana ny momba ny fitaterana sy ny daty fandefasana?
Amin'ny ankapobeny dia mampiasa entana izahay hamindra ny entana. Manodidina ny 7-25 andro izany. Miankina amin'ny coutry sy ny seranan-tsambo ianao. Mety ho fohy kokoa izany raha mila mandefa ny entana toy ny Aziatika ianao. Raha misy maika dia afaka mandefa ny entana amin'ny alàlan'ny air express izahay, raha mbola mahavidy ny saran'ny fifamoivoizana ianao.
6) Orinasa ara-barotra ve ianao na mpanamboatra?
Mpanamboatra matihanina izahay. Tsy manana orinasa fitaovana fotsiny izahay, fa manana orinasa carbide simenitra koa.
7) Aiza ny orinasa misy anao?
Ao amin'ny tanànan'i Zhuzhou, Faritanin'i Hunan izahay
8) Hafiriana no azoko antenaina hahazoana ny santionany?
Rehefa avy nandoa ny santionany fiampangana sy mandefa anay voamarina antontan-taratasy, ny santionany dia ho vonona ny fanaterana ao anatin'ny 3-7 andro. Ny santionany dia halefa aminao amin'ny alàlan'ny express ary tonga ao anatin'ny 3-5 andro fiasana. Azonao atao ny mampiasa ny kaontinao express na mandoa mialoha anay raha tsy manana kaonty ianao.
9) Ahoana ny amin'ny stocko?
Manana vokatra be dia be ao amin'ny tahiry izahay, ny karazana sy ny habe mahazatra dia ao anaty tahiry avokoa.
10) Afaka mandefa maimaim-poana ve?
Tsy manolotra serivisy fandefasana maimaim-poana izahay. Afaka mahazo fihenam-bidy isika raha mividy vokatra be dia be
Aza misalasala mifandray amiko:
Aimee
Mpitantana varotra
Zhuzhou Chuangde Cemented Carbide Co. Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Distrikan Tianyuan, Tanàna Zhuzhou.
mailaka: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
