- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Deskrizzjoni
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Meta nista 'nikseb il-prezz?
Normalment nikkwotaw fi żmien 24 siegħa wara li nġibu l-inkjesta tiegħek. Jekk int urġenti ħafna biex tikseb il-prezz, jekk jogħġbok ċempelna jew għidilna fl-email tiegħek sabiex inqisu l-prijorità tal-inkjesta tiegħek.
2) Kif nista 'nikseb kampjun biex niċċekkja l-kwalità tiegħek?
Wara l-konferma tal-prezz, tista 'teħtieġ li l-kampjuni jiċċekkjaw il-kwalità tagħna. Jekk għandek bżonn biss kampjun vojt biex tiċċekkja d-disinn u l-kwalità tal-karta, aħna nipprovdulek kampjun b'xejn, sakemm taffordja l-merkanzija espressa.
3) Kemm nista' nistenna li nikseb il-kampjun?
Wara li tħallas il-ħlas tal-kampjun u tibgħatilna fajls ikkonfermati, il-kampjuni jkunu lesti għall-kunsinna fi żmien 3-7 ijiem. Il-kampjuni jintbagħtulek permezz express u jaslu fi 3-7 ijiem tax-xogħol. Tista' tuża l-kont espress tiegħek stess jew tħallasna minn qabel jekk ma jkollokx kont.
4) Kemm idum il-proċedura kollha li qed tinħadem?
Wara li tagħmel ordni, il-ħin tal-immaniġġjar tal-produzzjoni huwa ta 'madwar 20-25 jum. Għandna bżonn 7 ijiem biex nippreparaw l-għalf kollu imbagħad 15-il jum għall-manifattura.
5) Xi ngħidu dwar it-trasport u d-data tal-kunsinna?
Normalment nużaw il-vjaġġ bil-baħar biex jittrasportaw il-merkanzija. Huwa ta 'madwar 7-25 ġurnata. Jiddependi wkoll minn liema pajjiż u port int. Jista' jkun iqsar jekk għandek bżonn tibgħat l-oġġetti bħall-Asja. Jekk ikun hemm xi emerġenzi nistgħu nibagħtu l-merkanzija permezz ta 'air express, sakemm taffordja l-ispiża tat-traffiku.
6) Int kumpanija kummerċjali jew manifattur?
Aħna manifattur professjonali. Aħna mhux biss tippossjedi l-fabbrika tal-għodod tagħna, iżda għandna wkoll fabbrika tal-karbur tas-siment.
7) Fejn tinsab il-fabbrika tiegħek?
Aħna jinsabu fil-belt ta 'Zhuzhou, Provinċja ta' Hunan., belt bażi tal-karbur tat-tungstenu taċ-Ċina
8) Kemm nista' nistenna li nikseb il-kampjun?
Wara li tħallas il-ħlas tal-kampjun u tibgħatilna fajls ikkonfermati, il-kampjuni jkunu lesti għall-kunsinna fi żmien 3-7 ijiem. Il-kampjuni jintbagħtulek permezz express u jaslu fi 3-5 ijiem tax-xogħol. Tista' tuża l-kont espress tiegħek stess jew tħallasna minn qabel jekk ma jkollokx kont.
9) Kif dwar l-istokk tiegħek?
Għandna prodotti ta 'kwantità kbira fl-istokk, tipi u daqsijiet regolari huma kollha fl-istokk.
10) Huwa possibbli tbaħħir b'xejn?
Aħna ma noffrux servizz ta 'tbaħħir b'xejn. Nistgħu jkollna skont jekk tixtri prodotti ta 'kwantità kbira
Ħossok liberu li tikkuntattjani:
Aimee
Manager tal-bejgħ
Zhuzhou Chuangde Cemented Carbide Co. Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Distrett Tianyuan, Belt Zhuzhou.
Email: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
