- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Panjelasan
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Iraha abdi tiasa kéngingkeun hargana?
Urang biasana cutatan dina 24 jam sanggeus urang meunang inquiry.If Anjeun pisan urgent pikeun meunangkeun harga, mangga nelepon kami atawa ngabejaan urang dina email anjeun ku kituna urang bakal nganggap prioritas panalungtikan Anjeun.
2) Kumaha carana abdi tiasa sampel mariksa kualitas anjeun?
Saatos konfirmasi harga, anjeun tiasa meryogikeun conto pikeun pariksa kualitas kami. Upami anjeun ngan ukur peryogi sampel kosong pikeun mariksa desain sareng kualitas kertas, kami bakal nyayogikeun anjeun conto gratis, salami anjeun mampuh angkutan barang ekspres.
3) Sabaraha lami abdi tiasa nyangka meunang sampel?
Saatos Anjeun mayar muatan sampel sarta ngirim kami dikonfirmasi file, sampel bakal siap pikeun pangiriman dina 3-7 poé. Sampel bakal dikirim ka anjeun via express sarta anjog di 3-7 workdays. Anjeun tiasa make akun express sorangan atawa prepay kami lamun teu boga akun.
4) Sabaraha lami sadayana prosedur didamel?
Saatos anjeun nempatkeun pesenan, waktos penanganan produksi sakitar 20-25 dinten. Urang peryogi 7 dinten kanggo nyiapkeun sadaya barang teras 15 dinten kanggo manufaktur.
5) Kumaha upami tanggal transportasi sareng pangiriman?
Biasana kami nganggo kiriman pikeun transprot barang. Éta sakitar 7-25 dinten. Éta ogé gumantung kana coutry sareng palabuhan anjeun. Éta tiasa langkung pondok upami anjeun kedah ngirim barang sapertos Asia. Lamun aya sababaraha kaayaan darurat urang bisa ngirim barang via express hawa, salami anjeun mampuh ongkos lalulintas.
6) Dupi anjeun dagang parusahaan atawa manufaturer?
Kami produsén profésional. Kami henteu ngan ukur gaduh pabrik alat kami, tapi ogé gaduh pabrik karbida anu disemén.
7) Dimana lokasina pabrik anjeun?
Kami lokasina di kota Zhuzhou, Propinsi Hunan., kota dasar tungsten carbide Cina
8) Sabaraha lami abdi tiasa nyangka meunang sampel?
Saatos Anjeun mayar muatan sampel sarta ngirim kami dikonfirmasi file, sampel bakal siap pikeun pangiriman dina 3-7 poé. Sampel bakal dikirim ka anjeun via express sarta anjog di 3-5 workdays. Anjeun tiasa make akun express sorangan atawa prepay kami lamun teu boga akun.
9) Kumaha ngeunaan saham anjeun?
Kami ngagaduhan produk kuantitas ageung, jinis sareng ukuran biasa sadayana aya di saham.
10) Naha pengiriman barang gratis tiasa?
Kami henteu nawiskeun jasa pengiriman barang gratis. Urang bisa boga diskon lamun meuli produk kuantitas badag
Ngarasa Luncat ngahubungan kuring:
Aimee
Ménéjer panjualan
Zhuzhou Chuangde Cemented Carbide Co Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Tianyuan Distrik, Zhuzhou Kota.
Surélék: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
