- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Tavsif
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
TSS
1) Narxni qachon olsam bo'ladi?
Biz odatda sizning so'rovingizni olganimizdan keyin 24 soat ichida taklif qilamiz. Agar siz narxni olish uchun juda shoshilinch bo'lsangiz, iltimos, bizga qo'ng'iroq qiling yoki elektron pochta orqali xabar bering, shunda biz sizning so'rovingiz ustuvorligini hisobga olamiz.
2) Sizning sifatingizni tekshirish uchun qanday namuna olsam bo'ladi?
Narxni tasdiqlaganingizdan so'ng, sifatimizni tekshirish uchun namunalarni talab qilishingiz mumkin. Agar sizga dizayn va qog'oz sifatini tekshirish uchun shunchaki bo'sh namuna kerak bo'lsa, biz sizga ekspress yukni sotib olishingiz sharti bilan bepul namunani taqdim etamiz.
3) Namuna olishni qancha vaqt kutishim mumkin?
Namuna to'lovini to'laganingizdan va bizga tasdiqlangan fayllarni yuborganingizdan so'ng, namunalar 3-7 kun ichida yetkazib berishga tayyor bo'ladi. Namunalar sizga ekspress orqali yuboriladi va 3-7 ish kunida keladi. Siz o'zingizning ekspress hisobingizdan foydalanishingiz yoki hisobingiz bo'lmasa, bizga oldindan to'lashingiz mumkin.
4) Barcha protsedura qancha vaqt davomida ishlab chiqiladi?
Buyurtma berganingizdan so'ng, ishlab chiqarishni qayta ishlash muddati taxminan 20-25 kun. Hamma narsani tayyorlash uchun bizga 7 kun, keyin ishlab chiqarish uchun 15 kun kerak bo'ladi.
5) Tashish va etkazib berish sanasi haqida nima deyish mumkin?
Odatda biz yuklarni tashish uchun jo'natishdan foydalanamiz. Bu taxminan 7-25 kunni tashkil qiladi. Bu sizning qaysi koutri va portingizga ham bog'liq. Agar siz Osiyo kabi tovarlarni jo'natishingiz kerak bo'lsa, u qisqaroq bo'lishi mumkin. Agar ba'zi favqulodda vaziyatlar mavjud bo'lsa, transport xarajatlarini to'lasangiz, biz yuklarni havo ekspressi orqali jo'natishimiz mumkin.
6) Siz savdo kompaniyasi yoki ishlab chiqaruvchisiz?
Biz professional ishlab chiqaruvchilarmiz. Biz nafaqat asboblar fabrikamizga egamiz, balki sementlangan karbid zavodiga ham egamiz.
7) Sizning zavodingiz qayerda joylashgan?
Biz Xitoyning Xunan provinsiyasining Chjuchjou shahrida, volfram karbid bazasida joylashganmiz.
8) Namuna olishni qancha vaqt kutishim mumkin?
Namuna to'lovini to'laganingizdan va bizga tasdiqlangan fayllarni yuborganingizdan so'ng, namunalar 3-7 kun ichida yetkazib berishga tayyor bo'ladi. Namunalar sizga ekspress orqali yuboriladi va 3-5 ish kunida keladi. Siz o'zingizning ekspress hisobingizdan foydalanishingiz yoki hisobingiz bo'lmasa, bizga oldindan to'lashingiz mumkin.
9) Sizning aktsiyalaringiz haqida nima deyish mumkin?
Bizda ko'p miqdordagi mahsulotlar mavjud, oddiy turlar va o'lchamlar hammasi stokda.
10) Bepul etkazib berish mumkinmi?
Biz bepul yetkazib berish xizmatini taklif qilmaymiz. Agar siz ko'p miqdorda mahsulot sotib olsangiz, chegirmaga ega bo'lishimiz mumkin
Men bilan bog'laning:
Aimee
Sotish bo'yicha menejer
Zhuzhou Chuangde Cemented Carbide Co. Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Tyanyuan tuman, Chjuchjou shahari.
Elektron pochta: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype: 0086 13786352688
