- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Katrangan
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Nalika aku bisa njaluk rega?
Kita biasane ngutip sajrone 24 jam sawise njaluk pitakon sampeyan.
2) Kepiye carane njaluk sampel kanggo mriksa kualitas sampeyan?
Sawise konfirmasi rega, sampeyan bisa njaluk conto kanggo mriksa kualitas kita. Yen sampeyan mung butuh sampel kosong kanggo mriksa desain lan kualitas kertas, kita bakal menehi conto gratis, anggere sampeyan bisa mbayar pengiriman ekspres.
3) Suwene aku bisa nyana kanggo njaluk sampel?
Sawise sampeyan mbayar biaya sampel lan ngirim file dikonfirmasi, conto bakal siap kanggo pangiriman ing 3-7 dina. Sampel bakal dikirim menyang sampeyan liwat ekspres lan teka ing 3-7 dina kerja. Sampeyan bisa nggunakake akun ekspres dhewe utawa prabayar yen sampeyan ora duwe akun.
4) Suwene suwene kabeh prosedur ditindakake?
Sawise sampeyan nggawe pesenan, wektu penanganan produksi kira-kira 20-25 dina. Kita butuh 7 dina kanggo nyiapake kabeh barang banjur 15 dina kanggo manufaktur.
5) Apa babagan transportasi lan tanggal pangiriman?
Biasane kita nggunakake kiriman kanggo transprot barang. Iku bab 7-25 dina. Iku uga denpends kang coutry lan port sampeyan.Bisa dadi luwih cendhek yen sampeyan kudu ngirim barang kaya Asia. Yen ana sawetara kahanan darurat, kita bisa ngirim barang liwat ekspres udara, anggere sampeyan bisa mbayar biaya lalu lintas.
6) Apa sampeyan perusahaan dagang utawa pabrikan?
Kita minangka produsen profesional. Kita ora mung duwe pabrik alat, nanging uga duwe pabrik karbida semen.
7) Where is pabrik Panjenengan?
Kita dumunung ing kutha Zhuzhou, Provinsi Hunan., Kutha basis tungsten karbida China
8) Suwene aku bisa nyana kanggo njaluk sampel?
Sawise sampeyan mbayar biaya sampel lan ngirim file dikonfirmasi, conto bakal siap kanggo pangiriman ing 3-7 dina. Sampel bakal dikirim menyang sampeyan liwat ekspres lan teka ing 3-5 dina kerja. Sampeyan bisa nggunakake akun ekspres dhewe utawa prabayar yen sampeyan ora duwe akun.
9) Kepiye babagan saham sampeyan?
We duwe produk jumlahe akeh ing Simpenan, jinis biasa lan ukuran kabeh ing Simpenan.
10) Apa pengiriman gratis bisa?
Kita ora nawakake layanan pengiriman gratis. Kita bisa duwe diskon yen sampeyan tuku produk jumlahe akeh
Bebas bae kanggo hubungi kula:
Aimee
Manajer sales
Zhuzhou Chuangde Cemented Carbide Co. Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Tianyuan Distrik, Zhuzhou City.
Email: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
