- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Faʻamatalaga
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) O afea e mafai ai ona ou maua le tau?
E masani ona matou sii maia i totonu ole 24 itula talu ona maua lau suʻesuʻega.Afai e te matua faanatinati e maua le tau, faʻamolemole valaʻau mai pe taʻu mai ia i matou i lau imeli ina ia matou manatu i lau suʻesuʻega faʻamuamua.
2) E mafai faapefea ona ou maua se faʻataʻitaʻiga e siaki ai lou tulaga lelei?
A maeʻa faʻamaoniga tau, e mafai ona e manaʻomia mo faʻataʻitaʻiga e siaki ai lo matou lelei. Afai e te manaʻomia se faʻataʻitaʻiga avanoa e siaki ai le mamanu ma le tulaga lelei o pepa, matou te tuʻuina atu ia te oe faʻataʻitaʻiga e aunoa ma se totogi, pe afai e te gafatia le uta faʻaalia.
3) O le a le umi e mafai ona ou faʻamoemoe e maua ai le faʻataʻitaʻiga?
A maeʻa ona e totogiina le tau faʻataʻitaʻiga ma auina mai ia i matou faila faʻamaonia, o le a saunia faʻataʻitaʻiga mo le tuʻuina atu i le 3-7 aso. O faʻataʻitaʻiga o le a tuʻuina atu ia te oe e ala ile faʻaalia ma taunuu ile 3-7 aso faigaluega. E mafai ona e fa'aogaina lau oe fa'amatalaga fa'amatalaga pe totogi muamua matou pe a leai sau teugatupe.
4) O le a le umi e fa'atino ai le fa'agasologa atoa?
A maeʻa ona e tuʻuina se faʻatonuga, o le taimi e faʻatautaia ai le gaosiga e tusa ma le 20-25 aso. Matou te manaʻomia 7 aso e saunia ai mea uma ona 15 aso mo le gaosiga.
5) Ae faapefea le felauaiga ma le tuʻuina atu o aso?
E masani lava matou te faʻaaogaina uta e faʻafeiloaʻi ai oloa. E tusa ma le 7-25 aso. E faʻalagolago foi i le coutry ma le taulaga e te iai. Afai e iai ni fa'alavelave fa'afuase'i e mafai ona matou lafo atu oloa e ala i le ea express, pe afai e te gafatia le tau o felauaiga.
6) O oe kamupani fefaʻatauaʻiga poʻo le faʻatau?
O matou o le gaosiga faʻapolofesa. E le gata ina matou umia a matou fale gaosi mea faigaluega, ae o loʻo iai foʻi fale gaosi carbide sima.
7) O fea o iai lau falegaosimea?
O loʻo matou i totonu o le taulaga o Zhuzhou, Hunan Province., Tungsten carbide base taulaga o Saina
8) O le a le umi e mafai ona ou faʻamoemoe e maua ai le faʻataʻitaʻiga?
A maeʻa ona e totogiina le tau faʻataʻitaʻiga ma auina mai ia i matou faila faʻamaonia, o le a saunia faʻataʻitaʻiga mo le tuʻuina atu i le 3-7 aso. O faʻataʻitaʻiga o le a tuʻuina atu ia te oe e ala ile faʻaalia ma taunuu ile 3-5 aso faigaluega. E mafai ona e fa'aogaina lau oe fa'amatalaga fa'amatalaga pe totogi muamua matou pe a leai sau teugatupe.
9) Faʻafefea lau faʻasoa?
E tele a matou oloa i totonu o faʻatau, ituaiga masani ma lapopoa o loʻo i totonu uma.
10) E mafai ona lafo fua?
Matou te le ofo fua le felauaiga. E mafai ona matou maua se fa'aitiitiga pe afai e te fa'atau se oloa tele
Lagona le saoloto e fa'afeso'ota'i a'u:
Aimee
Pule fa'atau
Zhuzhou Chuangde Cemented Carbide Co. Ltd
215, building 1, International Students Pioneer Park,
TaishanRoad, Tianyuan District, Zhuzhou City.
Imeli: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
