- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Beýany
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
Sorag-jogap
1) Bahany haçan alyp bilerin?
Adatça gözlegiňizi alanymyzdan soň 24 sagadyň dowamynda sitata berýäris. Bahany almak gaty gyssanýan bolsaňyz, soragyňyzy ileri tutarys diýip bize jaň ediň ýa-da e-poçtaňyzda aýdyň.
2) Hiliňizi barlamak üçin nädip nusga alyp bilerin?
Bahalary tassyklandan soň, hilimizi barlamak üçin nusgalary talap edip bilersiňiz. Dizaýny we kagyzyň hilini barlamak üçin diňe boş nusga gerek bolsa, ekspress ýükleri töleýänçäňiz size mugt nusga bereris.
3) Nusgany näçe wagtlap garaşyp bilerin?
Nusga tölegini töläniňizden we tassyklanan faýllary ibereniňizden soň, nusgalar 3-7 günüň içinde gowşurylar. Nusgalar gyssagly görnüşde size iberiler we 3-7 iş gününe geler. Öz hasabyňyzy ulanyp bilersiňiz ýa-da hasabyňyz ýok bolsa, öňünden töläp bilersiňiz.
4) Tutuş prosedura näçe wagtlap işlenýär?
Sargyt bereniňizden soň, önümçiligiň işleýiş wagty takmynan 20-25 gün. Thehli zatlary taýýarlamak üçin 7 gün, önümçilik üçin 15 gün gerek.
5) Daşamak we eltip bermek senesi barada näme aýdyp bilersiňiz?
Adatça harytlary terjime etmek üçin iberiş ulanýarys. Takmynan 7-25 gün. Bu haýsy gämi duralgasynyň we portuňyza baglydyr. Aziýa ýaly harytlary ibermek zerur bolsa has gysga bolup biler. Käbir adatdan daşary ýagdaýlar bar bolsa, ýol çykdajylaryny töleýänçäňiz, harytlary howa ekspressi arkaly iberip bileris.
6) Söwda kompaniýasy ýa-da manufaturer?
Biz hünärmen öndüriji. Diňe gurallar zawodymyzyň eýesi bolman, eýsem sementli karbid zawody hem bar.
7) Zawodyňyz nirede?
Biz Hytaýyň wolfram karbid bazasy bolan Hunan welaýatynyň huzhou şäherinde ýerleşýäris
8) Nusgany näçe wagt garaşyp bilerin?
Nusga tölegini töläniňizden we tassyklanan faýllary ibereniňizden soň, nusgalar 3-7 günüň içinde gowşurylar. Nusgalar gyssagly görnüşde size iberiler we 3-5 iş gününe geler. Öz hasabyňyzy ulanyp bilersiňiz ýa-da hasabyňyz ýok bolsa, öňünden töläp bilersiňiz.
9) Aksiýaňyz hakda näme?
Bizde köp mukdarda önüm bar, yzygiderli görnüşler we ululyklar hemmesi ätiýaçda.
10) Mugt eltip bermek mümkinmi?
Mugt eltip bermek hyzmatyny hödürlemeýäris. Köp mukdarda önüm satyn alsaňyz, arzanladyş alyp bileris
Meniň bilen habarlaşyp bilersiňiz:
Aýime
Satyş dolandyryjysy
“Zhuzhou Chuangde” sementli karbid Ltd.
215, building 1, International Students Pioneer Park,
TauzanRoad, Tzanyuan etraby, Zhuzhou şäheri.
E-poçta: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp / wechat / Skype: 0086 13786352688
