- 100% Solid PCBN Structure: The entire insert is made of premium PCBN, offering maximum cutting edges and the lowest cost-per-edge.
- Extreme Hard Machining (HRC 45-68): Perfectly replaces slow grinding processes for high-speed roughing on hardened steel & cast iron.
- Factory Direct Pricing & OEM: Direct supply with customized edge preparation (chamfering/honing) to maximize your CNC tool life.
- Optimize Your Machining Cost Today! Click 'Send Inquiry' for Grade Datasheet and Bulk Discounts.
Inkcazo
Technical Parameter & Detail Specification
RNMN120400-CD3800 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNMN120400 (RNMN1204) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD3800 (Premium High-Content Solid PCBN) |
Structure | Solid PCBN (100% full-volume CBN material, multi-edge usability) |
Machining Parameters & Applications
Category | Application & Values |
Machining Hardness | HRC 45 – HRC 68 (Highly optimized for ultra-hard metals) |
Machining Method | Heavy-duty rough turning, high-depth profiling, heavily-interrupted cutting |
Cutting Speed (V_c) | Hardened Steel: 80 - 160 m/min | Hard Cast Iron/Rolls: 150 - 450 m/min |
Feed Rate (f) | 0.10 - 0.40 mm/rev (High feed rate capability) |
Depth of Cut (a_p) | 0.2 - 2.5 mm (Engineered for deep stock removal) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, alloy tool steel, carburized steel (e.g., GCr15, Cr12MoV, 20CrMnTi).
High-Hardness Cast Iron: High-chromium cast iron, Ni-hard cast iron, chilled cast iron, and nodular graphite iron rolls.
Abrasive Materials: Powder metallurgy components, hard-facing cladding alloys, and sintered iron.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
Optimize Your Machining Cost Today! Click 'Send Inquiry' for Grade Datasheet and Bulk Discounts.
FAQ
1) Ndingalifumana nini ixabiso?
Sidla ngokucaphula kwiiyure ezingama-24 emva kokuba sifumene i-inquiry.Ukuba ungxamiseke kakhulu ukufumana ixabiso, nceda usitsalele umnxeba okanye usixelele kwi-imeyile yakho ukuze siwuthathele ingqalelo umbuzo wakho.
2) Ndingayifumana njani isampuli ukujonga umgangatho wakho?
Emva kokuqinisekiswa kwexabiso, unokufuna iisampuli ukujonga umgangatho wethu. Ukuba ufuna nje isampulu engenanto ukujonga uyilo kunye nomgangatho wephepha, siya kukubonelela ngesampulu simahla, ukuba nje unakho ukuthenga iimpahla ezicacileyo.
3) Ndingalindela ixesha elingakanani ukufumana isampuli?
Emva kokuba uhlawule intlawulo yesampuli kwaye usithumele iifayile eziqinisekisiweyo, iisampuli ziya kuba zilungele ukuhanjiswa kwiintsuku ze-3-7. Iisampuli ziya kuthunyelwa kuwe nge-express kwaye zifike ngeentsuku ezi-3-7 zomsebenzi. Ungasebenzisa i-akhawunti yakho ye-express okanye usihlawule kwangaphambili ukuba awunayo i-akhawunti.
4) Ingaba yonke inkqubo yenziwa ixesha elingakanani?
Emva kokuba ufake iodolo, ixesha lokuphatha imveliso limalunga neentsuku ezingama-20-25. Sidinga iintsuku ezisi-7 ukulungiselela zonke izinto emva koko iintsuku ezili-15 zokwenziwa.
5) Kuthekani ngomhla wokuthutha kunye nokuhanjiswa?
Ngokuqhelekileyo sisebenzisa ukuthunyelwa ukuhambisa iimpahla.Kumalunga ne-7-25 iintsuku.Kwaye kuxhomekeke kwi-coutry kunye ne-port okhoyo.Inokuba mfutshane ukuba ufuna ukuthumela iimpahla ezifana ne-Asian. Ukuba kukho izinto ezingxamisekileyo singazithumela iimpahla nge-air Express, ukuba nje uneendleko zendlela.
6) Ngaba uyinkampani yokurhweba okanye umenzi?
Singabavelisi abaqeqeshiweyo. Asinabanini kuphela umzi-mveliso wezixhobo zethu, kodwa sikwanawo nomzi-mveliso we-carbide onesamente.
7) Uphi umzi-mveliso wakho?
Sizinze kwidolophu yase Zhuzhou, kwiPhondo lase Hunan
I-8) Ndingalindela ixesha elingakanani ukufumana isampuli?
Emva kokuba uhlawule intlawulo yesampuli kwaye usithumele iifayile eziqinisekisiweyo, iisampuli ziya kuba zilungele ukuhanjiswa kwiintsuku ze-3-7. Iisampulu ziya kuthunyelwa kuwe nge-express kwaye zifike ngeentsuku ezi-3-5 zomsebenzi. Ungasebenzisa i-akhawunti yakho ye-express okanye usihlawule kwangaphambili ukuba awunayo i-akhawunti.
9) Kuthekani ngesitokhwe sakho?
Sinemveliso eninzi kwisitokhwe, iintlobo eziqhelekileyo kunye nobukhulu zonke zikhoyo.
10) Ngaba ukuthunyelwa kwamahhala kunokwenzeka?
Asinikezeli ngenkonzo yokuthumela simahla. Sinokuba nesaphulelo ukuba uthenga iimveliso zesixa esikhulu
Nceda uqhagamshelane nam:
Aimee
Umlawuli wentengiso
Zhuzhou Chuangde Cemented Carbide Co
215, building 1, International Students Pioneer Park,
I-TaishanRoad, iSithili se-Tianyuan, iSixeko sase-Zhuzhou.
I-imeyile: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
