- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Inkcazo
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Ndingalifumana nini ixabiso?
Sidla ngokucaphula kwiiyure ezingama-24 emva kokuba sifumene i-inquiry.Ukuba ungxamiseke kakhulu ukufumana ixabiso, nceda usitsalele umnxeba okanye usixelele kwi-imeyile yakho ukuze siwuthathele ingqalelo umbuzo wakho.
2) Ndingayifumana njani isampuli ukujonga umgangatho wakho?
Emva kokuqinisekiswa kwexabiso, unokufuna iisampuli ukujonga umgangatho wethu. Ukuba ufuna nje isampulu engenanto ukujonga uyilo kunye nomgangatho wephepha, siya kukubonelela ngesampulu simahla, ukuba nje unakho ukuthenga iimpahla ezicacileyo.
3) Ndingalindela ixesha elingakanani ukufumana isampuli?
Emva kokuba uhlawule intlawulo yesampuli kwaye usithumele iifayile eziqinisekisiweyo, iisampuli ziya kuba zilungele ukuhanjiswa kwiintsuku ze-3-7. Iisampuli ziya kuthunyelwa kuwe nge-express kwaye zifike ngeentsuku ezi-3-7 zomsebenzi. Ungasebenzisa i-akhawunti yakho ye-express okanye usihlawule kwangaphambili ukuba awunayo i-akhawunti.
4) Ingaba yonke inkqubo yenziwa ixesha elingakanani?
Emva kokuba ufake iodolo, ixesha lokuphatha imveliso limalunga neentsuku ezingama-20-25. Sidinga iintsuku ezisi-7 ukulungiselela zonke izinto emva koko iintsuku ezili-15 zokwenziwa.
5) Kuthekani ngomhla wokuthutha kunye nokuhanjiswa?
Ngokuqhelekileyo sisebenzisa ukuthunyelwa ukuhambisa iimpahla.Kumalunga ne-7-25 iintsuku.Kwaye kuxhomekeke kwi-coutry kunye ne-port okhoyo.Inokuba mfutshane ukuba ufuna ukuthumela iimpahla ezifana ne-Asian. Ukuba kukho izinto ezingxamisekileyo singazithumela iimpahla nge-air Express, ukuba nje uneendleko zendlela.
6) Ngaba uyinkampani yokurhweba okanye umenzi?
Singabavelisi abaqeqeshiweyo. Asinabanini kuphela umzi-mveliso wezixhobo zethu, kodwa sikwanawo nomzi-mveliso we-carbide onesamente.
7) Uphi umzi-mveliso wakho?
Sizinze kwidolophu yase Zhuzhou, kwiPhondo lase Hunan
I-8) Ndingalindela ixesha elingakanani ukufumana isampuli?
Emva kokuba uhlawule intlawulo yesampuli kwaye usithumele iifayile eziqinisekisiweyo, iisampuli ziya kuba zilungele ukuhanjiswa kwiintsuku ze-3-7. Iisampulu ziya kuthunyelwa kuwe nge-express kwaye zifike ngeentsuku ezi-3-5 zomsebenzi. Ungasebenzisa i-akhawunti yakho ye-express okanye usihlawule kwangaphambili ukuba awunayo i-akhawunti.
9) Kuthekani ngesitokhwe sakho?
Sinemveliso eninzi kwisitokhwe, iintlobo eziqhelekileyo kunye nobukhulu zonke zikhoyo.
10) Ngaba ukuthunyelwa kwamahhala kunokwenzeka?
Asinikezeli ngenkonzo yokuthumela simahla. Sinokuba nesaphulelo ukuba uthenga iimveliso zesixa esikhulu
Nceda uqhagamshelane nam:
Aimee
Umlawuli wentengiso
Zhuzhou Chuangde Cemented Carbide Co
215, building 1, International Students Pioneer Park,
I-TaishanRoad, iSithili se-Tianyuan, iSixeko sase-Zhuzhou.
I-imeyile: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
