- Solid PCBN Full-Margin Value: Unlike tipped inserts, the entire round structure consists of premium PCBN material, providing multiple cutting margins and the lowest cost-per-edge for heavy stock remov
- Ultimate Hard Turning (HRC 45–68): Engineered to replace traditional grinding processes, allowing high-speed continuous to heavily-interrupted turning on ultra-hard rolls, gears, and dies.
- 100% Factory Direct & Customizable: Fully supports custom edge preparation (chamfer/honing) tailored to your specific CNC workpiece and machining setups to maximize tool life.
- Need a Technical Solution or Bulk Pricing? Click below to contact our tool engineers for a quick factory quote!
Ukufanisa
Technical Parameter & Detail Specification
RNGN1204-CD6300 Solid PCBN Insert
Parameter / Feature | Specification Details |
Model Number | RNGN1204 (RNGN120400) |
Shape | R - Round (Solid PCBN without hole) |
Inscribed Circle (IC) | 12.7 mm |
Thickness (S) | 4.76 mm |
Grade | CD6300 (High-Content Solid PCBN / Premium Grade) |
Structure | Solid PCBN (Entire insert consists of PCBN material, multi-edge usability) |
Machining Parameters & Application Scope
Category | Application & Values |
Machining Hardness Range | HRC 45 – HRC 68 (Optimized for ultra-hard materials) |
Machining Method | High-speed continuous to heavily-interrupted cutting / "Turning instead of Grinding" |
Cutting Speed (V_c) | Hardened Steel: 80 - 180 m/min | Cast Iron/Rolls: 200 - 600 m/min |
Feed Rate (f) | 0.05 - 0.35 mm/rev |
Depth of Cut (a_p) | 0.1 - 2.0 mm (Capable of heavy stock removal due to solid design) |
Target Materials
Hardened Steels: High-speed steel (HSS), bearing steel, die steel, alloy steel, and carburized steels (e.g., 20CrMnTi, GCr15, Cr12MoV).
High-Hardness Cast Iron: High-chromium cast iron, nickel-hard cast iron, chilled cast iron, and nodular graphite iron.
Specialty Metals: Powder metallurgy materials, sintered iron, and hard-facing thermal spray alloys.
Primary Application Fields
Roll Machining Industry: Heavy-duty rough turning and finishing of mill rolls, crescent ribs, and section rolls in steel plants.
Automotive Transmission Systems: Processing of hardened automotive components such as gear shafts, transmission gears, CV joints, and brake discs.
Mining & Heavy Machinery: Precision machining of large slurry pump impellers, wear-resistant liners, and heavy industrial crusher components.
Die & Mold Industry: Direct hard-milling or turning of high-alloy injection molds and stamping die cores without soft annealing.
Looking for a Reliable Solid PCBN Supplier?
⚙️ The RNGN1204-CD6300 is built to withstand extreme cutting impact and thermal shock, offering multiple cutting margins per round insert to lower your production costs. Contact our tool engineers today for custom edge preparation and bulk factory pricing!
FAQ
1) Ngingayithola nini intengo?
Sivame ukucaphuna kungakapheli amahora angu-24 ngemva kokuthola umbuzo wakho.Uma uphuthuma kakhulu ukuthola inani, sicela usishayele noma usitshele ku-imeyili yakho ukuze sizobheka umbuzo wakho oza kuqala.
2) Ngingayithola kanjani isampula ukuhlola izinga lakho?
Ngemuva kokuqinisekiswa kwentengo, ungadinga amasampula ukuze uhlole ikhwalithi yethu. Uma nje udinga isampula elingenalutho ukuze uhlole ukwakheka kanye nekhwalithi yephepha, sizokunikeza isampula mahhala, inqobo nje uma ukwazi ukukhokhela impahla esheshayo.
3) Ngingalindela isikhathi esingakanani ukuthola isampula?
Ngemva kokukhokha inkokhiso yesampula futhi usithumelele amafayela aqinisekisiwe, amasampula azobe elungele ukulethwa ezinsukwini ezingu-3-7. Amasampula azothunyelwa kuwe nge-express futhi afike ezinsukwini zokusebenza ezi-3-7. Ungasebenzisa i-akhawunti yakho ye-express noma usikhokhele kusengaphambili uma ungenayo i-akhawunti.
4) Ngabe yonke inqubo yenziwa isikhathi esingakanani?
Ngemva kokufaka i-oda, isikhathi sokuphatha ukukhiqiza singaba yizinsuku ezingama-20-25. Sidinga izinsuku eziyi-7 ukulungisa zonke izinto bese kuba yizinsuku eziyi-15 zokukhiqiza.
5) Kuthiwani ngosuku lokuhamba nokulethwa?
Imvamisa sisebenzisa ukuthunyelwa ukudlulisa impahla.Kungaba yizinsuku eziyi-7-25.Futhi kuya ngokuthi ukuyiphi i-coutry nechweba.Kungaba kufushane uma udinga ukuthumela impahla efana ne-Asian. Uma kunezimo eziphuthumayo singathumela izimpahla nge-air Express, inqobo nje uma ukwazi ukukhokhela izindleko zomgwaqo.
6) Ingabe uyinkampani yokuhweba noma umenzi?
Singumkhiqizi ochwepheshe. Asigcini nje ngokuba ngabanikazi bemboni yethu yamathuluzi, kodwa futhi sinefektri ye-carbide enosimende.
7) Ikuphi imboni yakho?
Sitholakala edolobhaneni lase-Zhuzhou, esifundazweni sase-Hunan., i-tungsten carbide base town yase-China.
8) Ngingalindela isikhathi esingakanani ukuthola isampula?
Ngemva kokukhokha inkokhiso yesampula futhi usithumelele amafayela aqinisekisiwe, amasampula azobe elungele ukulethwa ezinsukwini ezingu-3-7. Amasampula azothunyelwa kuwe nge-express futhi afike ezinsukwini zokusebenza ezi-3-5. Ungasebenzisa i-akhawunti yakho ye-express noma usikhokhele kusengaphambili uma ungenayo i-akhawunti.
9) Kuthiwani ngesitoko sakho?
Sinemikhiqizo eningi esitokweni, izinhlobo ezivamile namasayizi konke kusesitokweni.
10) Ingabe ukuthunyelwa kwamahhala kungenzeka?
Asinikezi isevisi yamahhala yokuthumela. Singaba nesaphulelo uma uthenga imikhiqizo eningi
Zizwe ukhululekile ukuxhumana nami:
Aimee
Umphathi wezentengiso
Inkampani Zhuzhou Chuangde Cemented Carbide Co
215, building 1, International Students Pioneer Park,
TaishanRoad, Tianyuan District, Zhuzhou City.
I-imeyili: cd@cdcarbide.com
Tel:+86-731-22506139
Mobile:+8613786352688
Whatspp/wechat/Skype : 0086 13786352688
