- Direct Factory Supply: Premium PCD Insert Optimized for Aluminum & Composites
- Unmatched Tool Life: 50x Higher Wear Resistance Than Standard Carbide
- Fast Global Shipping: Secure Packaging with Low MOQ for Trial Orders
- Instant Quote: Click "Send Email" Below to Get Your Custom Pricing & Sample Info
DESCRIPTION
Technical Specifications (ISO Standard)
| Parameter | Specification | Rigorous Technical Detail |
| ISO Designation | DCGW11T304-1S-PCD | 55 Rhombic Positive PCD Insert |
| Tool Material | PCD (Polycrystalline Diamond) | High-density superhard diamond grade |
| Insert Shape | Rhombic (C) | $55^\circ$ Included Angle |
| Clearance Angle | 7 (C) | Positive relief to minimize friction |
| Tolerance Class | G | Precision Ground periphery & thickness |
| Fixing / Hole Type | W | 40--60 Countersunk screw-on hole |
| Inscribed Circle (IC) | 9.525 mm | 3/8" |
| Thickness (S) | 3.97 mm | 5/32" |
| Nose Radius (RE) | 0.4 mm | Optimized for precision fine finishing |
| Number of Tips | 1-Corner Tipped (1S) | Single-sided, single-corner construction |
Application Profile & Cutting Parameters
Target Workpiece Materials & Hardness
Aluminum Alloys: High-silicon aluminum (Al-Si alloys, e.g., ADC12, A390), cast aluminum, and wrought aluminum alloys.
Copper & Brass: Pure copper, brass, bronze, and high-conductivity copper alloys.
Advanced Composites: CFRP (Carbon Fiber Reinforced Plastics), GFRP (Glass Fiber), wood, and green ceramics.
Precious Metals: Gold, silver, and platinum components.
Note: Not suitable for ferrous metals (Steel, Iron) due to chemical affinity at high temperatures.
CNC Inserts - Frequently Asked Questions
1. How do I choose the right grade for my specific machining application?
Choosing the correct grade is crucial for tool life and performance. We provide a comprehensive Grade Cross-Reference Chart that maps our CD Carbide grades to major international brands like Sandvik, Mitsubishi, and Kyocera. If you are unsure, simply provide us with the workpiece material (P, M, K, S, H) and machining conditions, and our engineers will recommend the best solution.
2. Can you provide customized CNC tools based on our drawings?
Yes. As a factory-direct manufacturer, we specialize in bespoke engineering. Whether you need non-standard dimensions, specific chipbreakers, or customized coatings for unique alloys, our technical team can develop products based on your technical drawings (PDF/STEP) or physical samples.
3. Do you offer free samples for testing before bulk orders?
We understand that "trial cutting" is the only way to verify tool stability. We offer sample packs for professional buyers to test performance on their own CNC machines. Please contact our sales team with your machine specifications and the material you are processing to request your trial samples.
4. How do you ensure the quality consistency of your carbide inserts?
Our quality control is integrated into every step of the production process in Zhuzhou. We use high-purity tungsten carbide powder and advanced PVD/CVD coating equipment. Each batch undergoes rigorous inspection, including microscopic edge analysis and hardness testing, to ensure that the performance of the 1,000th insert is identical to the 1st.
5. What is the typical lead time for international B2B orders?
For standard models in stock (such as WNMG, CNMG, etc.), we usually ship within 3-5 business days. For customized tools or large-volume OEM orders, the production cycle typically ranges from 2 to 4 weeks, depending on the complexity of the design and coating requirements.
6. Are you a manufacturer or a trading company?
We are a direct manufacturing enterprise based in Zhuzhou, the hunan of China’s tungsten carbide industry. By cutting out the middleman, we provide factory-direct pricing and faster technical support. This allows us to offer more flexible MOQs (Minimum Order Quantities) for small-to-medium-sized distributors and specialized machine shops.
